Services: design, production and technical assistance

Ultrasonic cleaning is a cleaning process that uses high-frequency sound waves to remove dirt and impurities from delicate or complex objects. The process is carried out immerging the object to be cleaned in a cleaning solution and then applying high-frequency ultrasound through the solution.
The sound waves create small bubbles within the solution that quickly implode, removing dirt particles and impurities from the object’s surface. Ultrasonic cleaning is often used for different types of objects, such as jewellery, glasses, watches, surgical tools and electronic components. It offers numerous advantages compared to the traditional cleaning methods, because the cleaning process is very thorough, it does not damage the object to be cleaned, and it takes less time and chemicals to complete the cleaning.

The product is designed in synergy with the specific needs of the customer, in order to obtain a detailed view of the requests and offer the cleaning or processing solution that fully meets the demand.
Our technical office is fully professional and supported by constant training, prepared to manage all kinds of requests and support the customer in all phases of the design and maintenance of the product. The installation operations at the customer’s premises are carried out by internal personnel, also prepared to solve unforeseen situations, in all areas of application.

Syntech is specialized in the production of:
Ultrasonic cleaning machines with aqueous solutions and detergents
Automatic transport modules for treated components
Loading and unloading modules for treated components
Fume abatement systems
Processing of plastic material for specific projects
Wet Benches

The choice of suppliers and of each individual component assembled, complies with the current regulations in terms of safety for the operator, thus making Syntech systems reliable and durable. The systems are subject to pre and post-sales testing, to check the correct operation according to the application needs and the specific context.

Beyond our standard range, Syntech designs and builds machines to customer specification: cleaning and treatment systems for special processes, non-standard geometries or integration into existing production lines.
The entire path is handled in-house: process analysis, pre-production cleaning trials in our laboratory, 3D mechanical design, construction in stainless steel, PP or PVDF, automation, testing and installation. For new processes we first build a prototype or pilot machine, validated together with the customer and brought to its final configuration.
Recent examples: automated process hoods for the semiconductor industry, acid etching systems with multi-step recipes, cleaning systems with robotised loading for technical ceramics, NH₃/NOₓ fume abatement scrubbers.

Every Syntech system is automated with software developed entirely by our technical department: PLCs, HMI operator panels and industrial PC supervisors.
PC and HMI solutions: real-time plant synoptics, programmable multi-step recipes, alarm management with event history, diagnostics and user access levels; for more complex systems, SCADA supervisors with production data logging and batch traceability.
Integration with customer systems: our machines interconnect with MES and factory software through OPC UA, Modbus TCP and industrial Ethernet (Profinet), with a documented tag list, dedicated software gateways with web dashboards, and support for the customer’s IT department through to commissioning. Our systems meet Industry 4.0 interconnection requirements.
Remote assistance and diagnostics: our technicians connect remotely to the machine for diagnostics, process parameter changes and software updates, minimising downtime.